欢迎访问沈阳真空杂志社 Email Alert    RSS服务

VACUUM ›› 2024, Vol. 61 ›› Issue (1): 58-63.doi: 10.13385/j.cnki.vacuum.2024.01.09

• Vacuum Acquisition System • Previous Articles     Next Articles

Analysis and Optimization Applications of Vacuum System for VIDP Furnace During Special Alloy Manufacturing Process

ZHANG Wan-fu, LI Qiang, LI Jun, LIU Jia-xue, WANG De-hong, LUO Jun-yi   

  1. Advanced Technology & Materials Co., Ltd., Beijing 101318, China
  • Received:2023-08-14 Online:2024-01-25 Published:2024-01-24

Abstract: Combining with the manufacturing process of special alloy, the vacuum system of VIDP furnace from ALD was analyzed according to the configuration and vacuum pumping capacity, and several optimization application measures were proposed. The interval time of Roots pump is set to 120-180 s. The starting up threshold of two paralleling pump units of low vacuum system is set to 1 000 Pa and 2 500 Pa. Different maintenance period (3-12 months) for different components of Roots pump and the specific operation process of filling argon to break the vacuum during alloy melting are provided according to volatile characteristics of special alloy. At last, suggestions for improving the ability of vacuum system of the VIDP-300 furnace are proposed.

Key words: VIDP furnace, vacuum system optimization, vacuum pump unit, special alloy

CLC Number:  TF138

[1] 贾理果, 曹大明, 姜治军. 大型真空感应熔炼炉VIDP的发展[J]. 特殊钢, 2007, 28(6): 39-42.
[2] 孙足来, 党哲鹏, 杨洪帅, 等. 真空电弧炉和真空感应炉的研究[J]. 真空, 2008, 45(4): 5-12.
[3] 宋静思, 王春钢, 黄瀚川, 等. 用于等轴晶铸造的真空感应精密铸造炉主流结构及未来发展[J]. 真空, 2023, 60(5): 92-97.
[4] 宋静思, 左野, 应冰, 等. 真空感应熔炼炉主流结构及未来发展[J]. 真空, 2022, 59(4): 70-75.
[5] 岳江波. 真空感应熔炼炉工艺特点及其技术进展[J]. 山西冶金, 2017, 40(2): 33-36.
[6] 薛庆增, 陈久强, 冯骏骁, 等. 真空感应冶金设备隔离阀应用现状与展望[J]. 真空, 2021, 58(6): 59-62.
[7] 徐海荣, 吕峰, 金利鹏. 罗茨高效真空泵应用探讨[J]. 电站辅机, 2022, 43(1): 33-38.
[8] 黄兴涛, 施红家. 进口真空感应炉真空系统的国产化改造[J]. 宝钢技术, 2018(6): 61-64.
[9] 罗犹强. 3000磅真空感应炉辅助真空系统改造[J]. 特钢技术, 2017, 23(4): 50-54.
[10] 葛婉贞, 陈仙春, 罗根松. 真空技术一些创新问题的探讨[J]. 真空, 2017, 54(2): 25-30.
[11] 张军. 我公司6T真空感应炉罗茨泵国产化改造[J].特钢技术, 2011, 67(17): 59-63.
[12] 张世伟, 高雷鸣, 李润达, 等. 罗茨真空机组预抽阶段的抽气特性比较研究[J]. 真空, 2022, 59(1): 1-6.
[13] XING W S, ZHANG F, ZHAO F F, et al.Influence of different reflux groove structures on the flow characteristics of the roots pump[J]. Machines, 2022, 10(11): 1087.
[14] 钟云会, 陈仙春, 王贵, 等. 滑阀真空泵结构探索[J]. 真空, 2017, 54(6): 47-51.
[15] 姜燮昌. 粗真空、中真空获得设备的最新进展与应用[J]. 真空, 2017, 54(3): 1-6.
[16] 孔令种, 邓志银, 朱苗勇. 中高锰钢在真空精炼过程中的气化行为[J]. 特殊钢, 2018, 39(4): 17-19.
[17] 张馨予, 王秀君. 进口真空感应炉除尘系统改造[J].冶金设备, 2023(5): 111-113.
[18] 王浩, 王福维, 谢星. 罗茨真空泵状态监测与故障诊断系统应用[J]. 设备管理与维修, 2020(5): 155-156.
[19] 陈荣. 真空感应炉设备及冶炼工艺研究[J]. 科学技术创新, 2020(13): 130-132.
[20] 贾宪民. 真空感应浇铸炉(VIDP)的性能优势分析[J]. 冶金设备, 1999, (1): 40-42.
[21] 王西龙, 金建华, 罗根松, 等. H-150E型滑阀真空泵的研制[J]. 真空, 2003(4): 50-53.
[22] 聂川, 杨洪帅, 牟鑫. 真空感应熔炼技术的发展及趋势[J]. 真空, 2015, 52(5): 52-57.
[1] ZHANG Shi-wei, GAO Lei-ming, LI Run-da, MAN Yong-kui, DU Yuan-peng, WANG Bo, XU Zu-jin. Comparative Study on Pumping Characteristics of the Roots Vacuum Unit in Start-up Process [J]. VACUUM, 2022, 59(1): 1-6.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] LI De-tian, CHENG Yong-jun, ZHANG Hu-zhong, SUN Wen-jun, WANG Yong-jun, SUN Jian, LI Gang, . Preparations and applications of carbon nanotube field emitters[J]. VACUUM, 2018, 55(5): 1 -9 .
[2] ZHOU Bin-bin, ZHANG jian, HE Jian-feng, DONG Chang-kun. Carbon nanotube field emission cathode based on direct growth technique[J]. VACUUM, 2018, 55(5): 10 -14 .
[3] CHAI Xiao-tong, WANG Liang, WANG Yong-qing, LIU Ming-kun, LIU Xing-zhou, GAN Shu-yi. Operating parameter data acquisition system for single vacuum pump based on STM32F103 microcomputer[J]. VACUUM, 2018, 55(5): 15 -18 .
[4] LI Min-jiu, XIONG Tao, JIANG Ya-lan, HE Yan-bin, CHEN Qing-chuan. 20kV high voltage based on double transistor forward converter pulse power supply for metal deburring[J]. VACUUM, 2018, 55(5): 19 -24 .
[5] LIU Yan-wen, MENG Xian-zhan, TIAN Hong, LI Fen, SHI Wen-qi, ZHU Hong, GU Bing. Test of ultra high vacuum in space traveling-wave tube[J]. VACUUM, 2018, 55(5): 25 -28 .
[6] XU Fa-jian, WANG Hai-lei, ZHAO Cai-xia, HUANG Zhi-ting. Application of chemical gases vacuum-compression recovery system in environmental engineering[J]. VACUUM, 2018, 55(5): 29 -33 .
[7] XIE Yuan-hua, HAN Jin, ZHANG Zhi-jun, XU Cheng-hai. Discussion on present situation and development trend of vacuum conveying[J]. VACUUM, 2018, 55(5): 34 -37 .
[8] SUN Li-zhi, YAN Rong-xin, LI Tian-ye, JIA Rui-jin, LI Zheng, SUN Li-chen, WANG Yong, WANG Jian, . Research on distributing law of Xenon in big accumulation chamber[J]. VACUUM, 2018, 55(5): 38 -41 .
[9] HUANG Si, WANG Xue-qian, MO Yu-shi, ZHANG Zhan-fa, YING Bing. Experimental study on similarity law of liquid ring compressor performances[J]. VACUUM, 2018, 55(5): 42 -45 .
[10] CHANG Zhen-dong, MU Ren-de, HE Li-min, HUANG Guang-hong, LI Jian-ping. Reflectance spectroscopy study on TBCs prepared by EB-PVD[J]. VACUUM, 2018, 55(5): 46 -50 .