欢迎访问沈阳真空杂志社 Email Alert    RSS服务

VACUUM ›› 2024, Vol. 61 ›› Issue (3): 100-104.doi: 10.13385/j.cnki.vacuum.2024.03.18

• Vacuum Technology Application • Previous Articles     Next Articles

Development of the Diamond Energy Transfer Window for 140 GHz Cyclotron

LIU Lin, FANG You-wei, GAO Cha, WANG Jian, LUO Ji-run   

  1. Aeraspace Information Research Institute, Chinese Academy of Sciences, Beijing 100190, China
  • Received:2023-08-11 Published:2024-06-04

Abstract: In order to meet the requirements for the development of long-pulse high-power cyclotron oscillator, the preparation process and quality reliability of large-size (100 mm diameter slices) diamond window assemblies were studied. The sealing stress distribution is calculated by thermodynamic simulation software, and it is concluded that the window slices are subjected to the lowest stress when the sealing width is 3 mm with double-sided flat sealing structure. The diamond window assembly with airtight sealing is developed by combining Ti-Ag-Cu active brazing and electron beam high-energy welding. The large-size diamond window assembly has good dielectric properties, can withstand 550 ℃/48 h hot baking test, and the average tensile strength of the diamond-oxygen free copper sealing part reaches 118.2 MPa, which meets the requirements for the use of cyclotron tubes.

Key words: cyclotron, diamond, energy transfer window, active brazing material, high temperature brazing

CLC Number:  TB756

[1] 冯进军, 张亦弛, 刘本田, 等. 用于磁约束核聚变电子回旋共振加热系统的兆瓦级回旋管[J].微波学报, 2020, 36(1): 54-61.
[2] 杨艳玲, 鲁燕萍, 王松. 用于Ka波段输能窗的AlN窗片及封接技术研究[J].真空电子技术, 2019(5): 58-61.
[3] 徐鹏, 杨建, 丘泰. 输出窗材料的研究进展[J]. 硅酸盐通报, 2007, 26(6): 1160-1164.
[4] 盛馨德, 罗积润, 朱敏, 等. 140 GHz回旋振荡管输出窗设计[C]//中国电子学会真空电子学分会第二十一届学术年会, 2018.
[5] 黄佳琦. 太赫兹频段宽带输能窗研究[D]. 成都: 电子科技大学,2020: 35-43.
[6] 胡益珺. 太赫兹真空器件输能系统研究[D]. 成都: 电子科技大学, 2021: 1-9.
[7] 李义峰, 唐伟忠, 姜龙, 等. 915 MHz高功率MPCVD装置制备大面积高品质金刚石膜[J]. 人工晶体学报, 2019, 48(7): 1262-1267.
[8] 曾旭, 王峨锋, 李莉莉, 等. 3 mm回旋行波管微波等离子体化学气相沉积金刚石输出窗[J].强激光与粒子束, 2014, 26(11): 114-118.
[9] 李志良, 冯进军, 刘本田, 等. 140 GHz 兆瓦级回旋管高斯模式输出窗设计[J]. 太赫兹科学与电子信息学报, 2017, 15(4): 534-538.
[10] 杜英华, 丁明清, 胡银富, 等. 太赫兹行波管倍频器用金刚石输能窗研究[J].真空电子技术, 2013,26(3):21-24.
[11] 吕志勇. 活性涂层钎料的制备及其钎焊金刚石膜的研究[D]. 天津: 河北工业大学, 2004: 33-40.
[12] 何江, 林贵平, 庞丽萍. CVD金刚石膜散热性能的实验及仿真分析[J].金刚石与磨料磨具工程, 2010, 30(3): 22-27.
[13] BRANDON J R, COE S E, SUSSMANN R S, et al.Development of CVD diamond r.f. windows for ECRH[J]. Fusion Engineering and Design, 2001, 53(1-4): 553-559.
[14] SCHRECK S, AIELLO G, CASAL N, et al.Pressure tests supporting the qualification of the ITER EC H&CD upper launcher diamond window[J]. Fusion Engineering and Design, 2019, 146: 14-18.
[15] AIELLO G, SCHERER T, AVRAMIDIS K, et al.Diamond window technology for electron cyclotron heating and current drive: state of the art[J]. Fusion Science and Technology, 2019, 75(7): 719-729.
[16] 徐超. CVD金刚石厚膜焊接工艺的研究[D]. 哈尔滨:哈尔滨理工大学, 2003: 13-25.
[17] 梁田, 杨磊, 高志强, 等. W波段行波管用金刚石输能窗封接工艺及机理研究[J].真空电子技术, 2015,28(4): 11-14.
[18] AIELLO G, CASAL N, GAGLIARDI M, et al.Design evolution of the diamond window unit for the ITER EC H&CD upper launcher[J]. Fusion Engineering and Design, 2019, 146: 392-397.
[19] 李新宇, 高陇桥, 刘征, 等. CVD金刚石薄膜金属化及其与金属的焊接研究[J].真空电子技术, 2010,23(4): 43-46.
[20] SCHRECK S, AIELLO G, DIETERLE S, et al.ITER ECRH upper launcher diamond window-qualification and testing of a protection important component[J]. Fusion Engineering and Design, 2018, 136: 472-476.
[1] LI Guo-hao, WAN Yi, ZHANG Xin-jie, DU Guang-yu. Research Progress on Corrosion Fatigue Resistance of Diamond-like Carbon Films [J]. VACUUM, 2023, 60(6): 22-31.
[2] WAN Shu-hong, LIN Jing, FENG Shuai. Research Progress of Diamond Coated Tools Prepared by Hot Filament CVD [J]. VACUUM, 2022, 59(1): 40-47.
[3] ZHENG Xia, GUAN Feng-ping, WEN Li-pong, JI Lu-yu, XING Jian-sheng, XIE Huai-dong. Design and Research of Beam Measuring Device for 230 MeV Superconducting Cyclotron [J]. VACUUM, 2021, 58(4): 54-57.
[4] YIN Ji-ping, QIAO Hong, LIN Zeng, BA De-chun. Data Processing System of Single Langmuir Probe Based on LabVIEW [J]. VACUUM, 2020, 57(6): 48-53.
[5] LIU Lu-sheng, ZHAI Zhao-feng, YANG Bing, SONG Hao-zhe, YU Qi, SHI Dan, YUAN Zi-yao, LU Zhi-gang, CHEN Bin, ZHOU Mei-qi, LI Hai-ning, YU Biao, HUANG Nan, JIANG Xin. Development of Hot Filament Chemical Vapor Deposition Equipment for Continuous Diamond Film Preparation [J]. VACUUM, 2020, 57(6): 1-4.
[6] ZHANG Shuang, DONG Chuang, MA Yan-ping, DING Wan-yu. Material Characteristics of Thin Films [J]. VACUUM, 2020, 57(4): 11-18.
[7] LI Jian, TONG Hong-hui, DAN Min, JIN Fan-ya, WANG Kun, CHEN Lun-jiang. Analysis of Feasibility for Diamond Like Carbon Films Using as Negative Hydrogen Ions Surface Conversion Materials [J]. VACUUM, 2020, 57(4): 6-10.
[8] LI Jian, TONG Hong-hui, DAN Min, JIN Fan-ya, WANG Kun, CHEN Lun-jiang. Applications and research progress of field emission electron sources [J]. VACUUM, 2019, 56(3): 27-31.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] LI De-tian, CHENG Yong-jun, ZHANG Hu-zhong, SUN Wen-jun, WANG Yong-jun, SUN Jian, LI Gang, . Preparations and applications of carbon nanotube field emitters[J]. VACUUM, 2018, 55(5): 1 -9 .
[2] ZHOU Bin-bin, ZHANG jian, HE Jian-feng, DONG Chang-kun. Carbon nanotube field emission cathode based on direct growth technique[J]. VACUUM, 2018, 55(5): 10 -14 .
[3] CHAI Xiao-tong, WANG Liang, WANG Yong-qing, LIU Ming-kun, LIU Xing-zhou, GAN Shu-yi. Operating parameter data acquisition system for single vacuum pump based on STM32F103 microcomputer[J]. VACUUM, 2018, 55(5): 15 -18 .
[4] LI Min-jiu, XIONG Tao, JIANG Ya-lan, HE Yan-bin, CHEN Qing-chuan. 20kV high voltage based on double transistor forward converter pulse power supply for metal deburring[J]. VACUUM, 2018, 55(5): 19 -24 .
[5] LIU Yan-wen, MENG Xian-zhan, TIAN Hong, LI Fen, SHI Wen-qi, ZHU Hong, GU Bing. Test of ultra high vacuum in space traveling-wave tube[J]. VACUUM, 2018, 55(5): 25 -28 .
[6] XU Fa-jian, WANG Hai-lei, ZHAO Cai-xia, HUANG Zhi-ting. Application of chemical gases vacuum-compression recovery system in environmental engineering[J]. VACUUM, 2018, 55(5): 29 -33 .
[7] XIE Yuan-hua, HAN Jin, ZHANG Zhi-jun, XU Cheng-hai. Discussion on present situation and development trend of vacuum conveying[J]. VACUUM, 2018, 55(5): 34 -37 .
[8] SUN Li-zhi, YAN Rong-xin, LI Tian-ye, JIA Rui-jin, LI Zheng, SUN Li-chen, WANG Yong, WANG Jian, . Research on distributing law of Xenon in big accumulation chamber[J]. VACUUM, 2018, 55(5): 38 -41 .
[9] HUANG Si, WANG Xue-qian, MO Yu-shi, ZHANG Zhan-fa, YING Bing. Experimental study on similarity law of liquid ring compressor performances[J]. VACUUM, 2018, 55(5): 42 -45 .
[10] CHANG Zhen-dong, MU Ren-de, HE Li-min, HUANG Guang-hong, LI Jian-ping. Reflectance spectroscopy study on TBCs prepared by EB-PVD[J]. VACUUM, 2018, 55(5): 46 -50 .