真空 ›› 2020, Vol. 57 ›› Issue (4): 89-94.doi: 10.13385/j.cnki.vacuum.2020.04.18
赵兴旺, 刘艳梅, 付和国, 史吉鹏, 关峰
ZHAO Xing-wang, LIU Yan-mei, FU He-guo, SHI Ji-peng, GUAN Feng
摘要: 针对航空钛合金结构件使用环境受力复杂的特点,本论文以最广泛应用的厚度为1.0mm与2.0mmTC4薄壁钛合金结构的激光焊接技术为研究对象,从焊接工艺角度出发,优化了焊接工艺参数,测试了接头的剪切性能、抗拉性能以及弯曲性能,为了进一步分析所测得的力学性能结果,分别采用X光与SEM对接头的内部质量与组织进行观察。结果显示:采用优化后的工艺参数可以获得性能良好且各项指标均满足航空标准I级焊缝要求的激光焊接接头,这主要是由于激光焊接熔池温度梯度大、冷却速度快,接头组织主要为网篮状分布微小的针状马氏体,提高了接头的塑性与高温持久强度。
中图分类号:
[1] 董宝明, 郭德伦, 张田仓. 钛合金焊接结构在先进飞机中的应用及发展[J]. 航空材料学报. 2003, 23: 239-43. [2] 王红阳, 张永操, 祝美丽, 等, 2016. 钛合金T形结构激光-电弧复合焊接成形工艺[J]. 电焊机, 2016, 46(3): 14-18. [3] 王敏. 钛合金T-型结构单面焊背面双侧成形焊接新技术研究[D]. 哈尔滨: 哈尔滨工业大学, 2011. [4] Xu X, Song G, Zhao S, et al.Effect of distance between the heat sources on energy transfer behavior in keyhole during laser-GTA welding titanium alloy[J]. Journal of Manufacturing Processes, 2020, 55: 317-25. [5] Campanelli S L, Casalino G, Mortello M, et al.Microstructural Characteristics and Mechanical Properties of Ti6Al4V Alloy Fiber Laser Welds[J]. Procedia CIRP, 2015, 33: 428-33. [6] 杨晓华, 杨武林, 兑卫真, 等. TC4 钛合金激光焊接头微观组织和硬度[J]. 材料热处理学报, 2014, 35(10): 70-74. [7] Fu J, Gong L, Zhang Y, et al.Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Vertical Wire Feeding with Axisymmetric Multi-Laser Source[J]. Applied Sciences, 2017, 7: 227. [8] 侯继军, 董俊慧, 张启良. 2016. TC4钛合金激光焊接头显微组织及断口分析[J]. 热加工工艺, 2016, 45(3): 35-37. [9] Yunlian Q, Ju D, Quan H, et al.Electron beam welding, laser beam welding and gas tungsten arc[J]. Materials Science and Engineering A, 2000, 280: 177-81. [10] Zhang Y, Lin Q, Yin X, et al.2018. Experimental research on the dynamic behaviors of the keyhole and molten pool in laser deep-penetration welding[J]. Journal of Physics D: Applied Physics, 2018, 51: 145602. [11] Li S, Chen G, Zhang Y, et al.Investigation of keyhole plasma during 10 kW high power fiber laser welding[J]. Laser Phys, 2014, 24: 106003. [12] Yang X, Li S, Qi H.2014. Ti-6Al-4V welded joints via electron beam welding: Microstructure, fatigue properties, and fracture behavior[J]. Materials Science and Engineering: A, 2014, 597: 225-31. [13] Zhang Y, Lin Q, Yin X, et al.Experimental research on the dynamic behaviors of the keyhole and molten pool in laser deep-penetration welding[J]. Journal of Physics D: Applied Physics, 2018, 51: 145602. [14] Zhang Y, Chen Y K, Zhou J P, et al.Microstructure and properties of underwater laser welding of TC4 titanium alloy[J]. Journal of Materials Research and Technology, 2020, 275: 116372. [15] Chen C, Fan C L, Cai X Y, et al.Investigation of formation and microstructure of Ti-6Al-4V weld bead during pulse ultrasound assisted TIG welding[J]. Journal of Manufacturing Processes, 2019, 46: 241-247. |
[1] | 刘艳梅, 苗玉华, 潘新, 刘标, 王存山, 林国强. 激光熔覆镍包石墨和石墨烯复合涂层组织和性能分析*[J]. 真空, 2020, 57(4): 85-88. |
[2] | 张英伟, 李晓丹, 高郑宇, 倪家强, 刘艳梅, 李建中. 激光选区熔化TC4钛合金高氯酸电解抛光工艺研究*[J]. 真空, 2020, 57(2): 78-82. |
[3] | 陈 博, 杨 飞, 李建昌. 柔性薄膜材料疲劳失效研究[J]. 真空, 2019, 56(1): 20-26. |
|