欢迎访问沈阳真空杂志社 Email Alert    RSS服务

VACUUM ›› 2026, Vol. 63 ›› Issue (2): 68-74.doi: 10.13385/j.cnki.vacuum.2026.02.10

• Vacuum Metallurgy and Thermal Engineering • Previous Articles     Next Articles

Parameter Optimization of Heating Elements for Vacuum Sintering Furnace

XIAO Zhenhua1, ZHOU Mingxu1, LI Jianchang1, YUAN Hongfeng2, GONG Zhigang2   

  1. 1. School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, China;
    2. Shantian New Materials Group Co., Ltd. Linyi 276702, China
  • Received:2025-06-04 Online:2026-03-25 Published:2026-03-27

Abstract: Heating element parameters are the key factors affecting the temperature uniformity and workpiece sintering quality for vacuum sintering furnaces. This study investigates the effects of heating element diameter, distance from the furnace wall, and element quantity on temperature uniformity through orthogonal experiments. The results demonstrate that the number of heating elements has the most significant impact on temperature uniformity, followed by the distance from the furnace wall, while the diameter of heating elements exhibits a negligible influence. The optimized parameters are determined as follows: heating element diameter of 36 mm, distance from furnace wall of 65 mm, quantity of 10 heating elements, and inter-element spacing of 150 mm. Compared to that of the original design configuration, the optimized maximum temperature difference between workpieces is reduced by 44.0 ℃, corresponding to a 36.25% improvement. The results of our work may provide a technical reference for the design and optimization of heating elements in vacuum sintering furnaces.

Key words: vacuum sintering furnace, temperature field simulation, heating element parameters, furnace temperature uniformity

CLC Number:  TB756;TK175

[1] 冯士超, 李成志,周文. 粉末冶金行业现状及其在我国的发展前景[J]. 冶金经济与管理, 2018, (1): 42-45.
[2] 黄伯云, 易健宏. 现代粉末冶金材料和技术发展现状(一)[J]. 上海金属, 2007, 29(3): 1-7.
[3] 孙世杰. 近年铁基粉末冶金行业发展浅析[J]. 粉末冶金工业, 2010, 20(2): 53-59.
[4] 韩凤麟. 亚洲粉末冶金零件产业发展与现状[J]. 新材料产业, 2008, (4): 25-32.
[5] 曹勇家,钟海林,郝权等. 粉末冶金生产工艺的两大发展[J]. 粉末冶金工业, 2011,21(1): 45-53.
[6] DANNINGER H, GIERL C.Powder metallurgy steels for highly loaded precision parts[J]. International Journal of Materials&Product Technology, 2007, 28(3-4): 338-360.
[7] 张啸鹏. 基于建模仿真的真空烧结炉温度场研究与结构参数优化[D]. 广州: 广东工业大学, 2020.
[8] 刘静. 低压真空渗碳炉加热过程模拟及工艺优化研究[D]. 沈阳: 东北大学, 2017.
[9] 王昊杰,李勇,王昭东,等. 真空渗碳炉加热室温度场数值模拟与分析[J]. 热加工工艺, 2016, 45(24): 172-176,180.
[10] 刘晓旭, 杨松, 孔令凯, 等. 基于Fluent烧结钕铁硼真空炉温度场数值模拟与优化[J]. 金属功能材料, 2024, 31(6):91-97.
[11] 杨松,周磊,刘洋,等. 基于Fluent烧结钕铁硼真空烧结炉温度场模拟分析[J]. 金属功能材料, 2023, 30(5): 38-42.
[12] 杨松, 李军, 刘迪,等. 基于Fluent烧结钕铁硼真空烧结炉气淬冷却温度场流场的模拟[J]. 金属功能材料, 2023, 30(5):113-117.
[13] 熊梨,张登春,宋石初,等. 碳化硅真空烧结炉温度场数值模拟与系统优化[J]. 金属热处理,2022,47(6): 259-265.
[14] 黄豫兴. 真空热处理炉风冷系统流场分析及效率提升研究[D]. 沈阳: 东北大学, 2022.
[15] 熊梨. 真空烧结炉加热特性与系统优化研究[D]. 湘潭: 湖南科技大学, 2022.
[16] 张铭智. 基于ANSYS的真空炉瞬态温度场模拟及生产工艺优化[D]. 镇江: 江苏科技大学, 2022.
[17] 钟茅. 真空铝钎焊过程温度场的有限元数值仿真[D]. 上海: 上海交通大学, 2008.
[18] 王翠平. 石墨纤维材料高温导热系数获取及真空烧结炉温度场模拟[D]. 济南: 山东大学, 2020.
[19] Hao X W, Gu J F, Chen N L, et al.3-D Numerical analysis on heating process of loads within vacuum heat treatment furnace[J]. Applied Thermal Engineering, 2008, 28(14-15): 1925-1931.
[20] 王明伟. 高温合金和钛合金真空热处理及热胀形过程数值模拟[D]. 大连: 大连理工大学, 2007.
[21] Fu Z L, Yu X H, Shang H L, et al.A new modelling method for superalloy heating in resistance furnace using fluent[J]. International Journal of Heat and Mass Transfer, 2019, 128: 679-687.
[22] 张志元,余心宏,付正龙. 大型高温合金锻坯加热及冷却过程模拟[J]. 塑性工程学报, 2019, 26(2): 119-124.
[23] 郝晓伟, 张伟民, 陈乃录, 等. 真空热处理炉传热的三维数值模拟[J]. 金属热处理, 2007, 32(7): 51-54.
[24] 张连德, 刘静, 李家栋等. 真空热处理炉布料矩阵优化仿真分析[J]. 轧钢, 2022, 39(1): 62-67,73.
[25] Badshah S., Atif M., Haq I U,et al., Thermal analysis of vacuum resistance furnace[J]. Processes, 2019, 7(12): 907
[26] Liu J, Bu K, YE W G, et al.Uniformizing the temperature of turbine blades during the heat treatment process from the perspective of radiation energy distribution[J]. Applied Thermal Engineering, 2024, 252(17): 123701.
[27] Li M, Huang J, Hu T, et al.Numerical simulation of the heating process in a vacuum sintering electric furnace and structural optimization[J]. Scientific Reports, 2024, 14: 30905.
[28] Mirzaei S, Nima-Bohlooli A, Jean-Benoit M, et al.Influence of heating elements layout on temperature uniformity in a large size heat treatment furnace[J]. Case Studies in Thermal Engineering, 2024, 61: 105062.
[1] WANG Yuanhui, ZHOU Mingxu, LI Jianchang. ANSYS Parameter Optimization of Thermal Insulation Layer for Vacuum Sintering Furnace [J]. VACUUM, 2025, 62(5): 70-76.
[2] ZHOU Mingxu, LI Jianchang. Effect of Graphite-Plate Thickness on the Temperature Field in Silicon Carbide Vacuum Sintering Furnace [J]. VACUUM, 2025, 62(4): 49-53.
[3] DAI Chen, NAN Hai-juan, SHENG Xiao-yang, CONG Lun-gang, LI Cai-xia. Modification of the Control System of Vacuum Sintering Furnace for Porous Metal Materials [J]. VACUUM, 2021, 58(4): 63-66.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] ZHOU Bin-bin, ZHANG jian, HE Jian-feng, DONG Chang-kun. Carbon nanotube field emission cathode based on direct growth technique[J]. VACUUM, 2018, 55(5): 10 -14 .
[2] CHAI Xiao-tong, WANG Liang, WANG Yong-qing, LIU Ming-kun, LIU Xing-zhou, GAN Shu-yi. Operating parameter data acquisition system for single vacuum pump based on STM32F103 microcomputer[J]. VACUUM, 2018, 55(5): 15 -18 .
[3] XU Fa-jian, WANG Hai-lei, ZHAO Cai-xia, HUANG Zhi-ting. Application of chemical gases vacuum-compression recovery system in environmental engineering[J]. VACUUM, 2018, 55(5): 29 -33 .
[4] CHANG Zhen-dong, MU Ren-de, HE Li-min, HUANG Guang-hong, LI Jian-ping. Reflectance spectroscopy study on TBCs prepared by EB-PVD[J]. VACUUM, 2018, 55(5): 46 -50 .
[5] RAN Biao, LI Liu-he. The development and application of anode layer ion source[J]. VACUUM, 2018, 55(5): 51 -57 .
[6] Wu Yue, E Dong-mei, Du Peng, Guo Zi-yin, Chen Shi-yu, Wang Jing. The leak detection method of the joint of spacecraft capsule[J]. VACUUM, 2018, 55(6): 1 -4 .
[7] GUO Chong-wu, SUN Li-chen, SUN Li-zhi, QI Fei-fei, LI Wen-bin. Mechanism research of double seal leakage in single-O-ring seal structure[J]. VACUUM, 2018, 55(6): 19 -23 .
[8] XIE Yuan-hua, HAN Jin, ZHANG Zhi-jun, XU Cheng-hai. Discussion on present situation and development trend of vacuum conveying[J]. VACUUM, 2018, 55(6): 28 -32 .
[9] YU Huan-qiang, ZHANG Jun-feng, DING Huai-kuang. Development of sub-cooled liquid nitrogen cooling system based on principle of decompression and cooling[J]. VACUUM, 2018, 55(6): 33 -36 .
[10] LUO Wei. Application and analysis of energy saving reform of condenser vacuum system[J]. VACUUM, 2018, 55(6): 37 -41 .