欢迎访问沈阳真空杂志社 Email Alert    RSS服务

VACUUM ›› 2023, Vol. 60 ›› Issue (3): 12-17.doi: 10.13385/j.cnki.vacuum.2023.03.03

• Thin Film • Previous Articles     Next Articles

Vacuum Coating Helps Low-carbon Manufacturing and Sustainable Development

SUN Bin1, LIU Xing-long2,3, XU Cheng-yuan2,4, WANG Qing2, LIN Zeng2,5   

  1. 1. Tai Shan Institute of Science and Technology, Tai′an 271000, China;
    2. School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China;
    3. NeuMat (Tai′an) Surface Technology Limited, Tai′an 271024, China;
    4. Tai′an Industrial Technology Research Institute of Vacuum Surface Engineering, Tai′an 271024, China;
    5. Research Center of Vacuum Coating Technology of Shenyang, Shenyang 110819, China
  • Received:2022-10-10 Online:2023-05-25 Published:2023-05-30

Abstract: Vacuum coating is a green manufacturing technology which can prepare high performance coating material and high quality surface under vacuum environment. At present, the hard coating series products which is majorly prepared by physical vapor deposition technology can help the manufacturing industry to achieve low-carbon manufacturing and sustainable development. In the process of vacuum coating application, tribology and surface interface are important scientific issues, while key technical problems need to be solved for advanced vacuum coating equipment, such as high-end core parts, coating process and control system, in particular to the initiative into the fourth tide of the industrial revolution as well as exploring the road of the digital revolution. This paper introduces the specific path of vacuum coating to help low-carbon manufacturing and sustainable development. In addition to mature markets such as tool industry and automobile industry, vacuum coating can also provide important support for the innovation and development of medical industry, aerospace and semiconductor industry.

Key words: vacuum coating technology, low carbon manufacturing, sustainable development, digitalization

CLC Number:  TB43

[1] BOBZIN K, BRGELMANN T, KALSCHEUER C. Arc PVD(Cr,Al,Mo)N and(Cr,Al,Cu)N coatings for mobility applications[J]. Surface & Coatings Technology, 2020, 384: 125046.
[2] 李晨. 涂层刀具钻削TC4钛合金的服役行为研究[D]. 沈阳: 东北大学, 2022.
[3] KRASSNITZER S, HAGMANN J, GSTOEHL O. Modifiable magnet configuration for arc vaporization sources: US20200176220A1[P].2020-06-04.
[4] 毕诗博. 磁控溅射阴极磁场对靶材刻蚀过程控制的研究[D]. 沈阳: 东北大学, 2021.
[5] 乔宏. 阴极电弧源磁场特性对大颗粒和靶材利用率的影响规律研究[D]. 沈阳: 东北大学, 2019.
[6] CHAAR A B B, SYED B, HSU T W, et al. The Effect of cathodic arc guiding magnetic field on the growth of(Ti0.36Al0.64)N coatings[J]. Coatings, 2019, 9: 660-673.
[7] VETTER J.60 years of DLC coatings: historical highlights and technical review of cathodic arc processes to synthesize various DLC types,and their evolution for industrial applications[J]. Surface & Coatings Technology, 2014, 257: 213-240.
[8] LEE Y, KIM C, HONG S J.Industrial internet of things for condition monitoring and diagnosis of dry vacuum pumps in atomic layer deposition equipment[J]. Electronics, 2022, 11: 375-392.
[9] BAN L, ZIARANI A K, CETINKAYA C.Acoustic monitoring of nonuniformly eroded PVD targets[J]. IEEE Transactions on Semiconductor Manufacturing, 2006, 19(4): 425-431.
[10] 王福贞. “热处理技术”和“真空镀膜技术”在走向融合[J]. 真空, 2020, 57(5): 1-6.
[11] SUN F, LIU X L, LUO S Q, et al.Duplex treatment of arc plasma nitriding and PVD TiN coating applied to dental implant screws[J]. Surface & Coatings Technology, 2022: 439: 128449-128458.
[12] SUN F, CHENG W, ZHAO B H, et al.Evaluation the loosening of abutment screws in fluid contamination: an in vitro study[J]. Scientific Reports, 2022, 12: 10797-10807.
[13] 魏荣华, 李灿民. 美国西南研究院等离子全方位离子镀膜技术研究及实际应用[J]. 中国表面工程, 2012, 25(1): 1-10.
[14] LEONTIEV S A, KUZNETSOV V G, RYBNIKOV A I, et al. Structure and properties of protective coatings produced by vacuum arc deposition[J]. Surface & Coatings Technology, 1995, 76/77: 41-46.
[15] EIZNER B A, MARKOV G V, MINERICH A A.Deposition stages and applications of CAE multicomponent coatings[J]. Surface & Coatings Technology, 1996, 79: 178-191.
[16] KNOTEK O, LUGSCHEIDER E, LÖFFLER F, et al. Arc evaporation of multicomponent MCrAlY cathodes[J]. Surface & Coatings Technology, 1995, 74/75: 118-122.
[17] WANG B, HUANG R F, SONG G H, et al.Interdiffusion behavior of Ni-Cr-Al-Y coatings deposited by arc-ion plating[J]. Oxidation of Metals, 2001, 56: 1-13.
[18] SANDERS D M, ANDERS A. Review of cathodic arc deposition technology at the start of the new millennium[J]. Surface & Coatings Technology, 2000, 133/134: 78-90.
[19] SIEMROTH P, WENZEL C, KLIMES W, et al. Metallization of sub-micron trenches and vias with high aspect ratio[J]. Thin Solid Films, 1997, 308/309: 455-459.
[20] NICHOLS C A, ROSSNAGEL S M, HAMAGUCHI S.Ionized physical vapor deposition of Cu for high aspect ratio damascene trench fill applications[J]. Journal of Vacuum Science and Technology B: Microelectronics and Nanometer Structures, 1996, 14(5): 3270-3275.
[21] KIM Y, KWON H, PARK H, et al.Correlation of plasma erosion resistance and the microstructure of YF3 coatings prepared by vacuum kinetic spray[J]. Journal of Thermal Spray Technology, 2020, 29: 1016-1026.
[22] POHLER M, FRANZ R, RAMM J, et al.Influence of pulsed bias duty cycle variations on structural and mechanical properties of arc evaporated(Al,Cr)2O3 coatings[J]. Surface & Coatings Technology, 2015, 282: 43-51.
[23] BARTOSIK M, ARNDT M, RACHBAUER R, et al.Cross-sectional X-ray nano-diffraction and-reflectivity analysis of multilayered AlTiN-TiSiN thin films: correlation between residual strain and bi-layer period[J]. Scripta Materialia, 2015, 107: 153-156.
[24] 谭飞, 林松盛, 石倩, 等. 电弧离子镀制备 NiCrAlY 涂层及其抗高温氧化性能[J]. 真空, 2020, 57(5): 7-10.
[1] LIN Song-sheng, LIU Ruo-yu, TIAN Tian, LÜ Liang, SU Yi-fan, WANG Yun-cheng, SHI Qian, YUN Hai-tao, TANG Peng, ZHENG Cai-feng, YI Chu-shan. Effect of Thickness on Structure and Properties of Cr-CrN-Cr-CrAlN Multilayers [J]. VACUUM, 2023, 60(4): 1-7.
[2] ZHANG Yan-peng, CAO Zhi-qiang, FU Qiang, CAO Lei, LIU Xu. Study of the Influence of Process Parameters of Copper Coating Fabricated by Roll to Roll Machine on Electronic Property of Composite Current Collector [J]. VACUUM, 2023, 60(4): 8-12.
[3] REN Dong-xue, SUN Xiao-jie, CHEN Lan-lan. Preparation and Properties of Functional PET Composite Films [J]. VACUUM, 2023, 60(4): 18-23.
[4] . [J]. VACUUM, 2023, 60(4): 85-88.
[5] . [J]. VACUUM, 2023, 60(3): 86-88.
[6] LUO Jun-wen, LI Zhi-fang. Development of Clean Coating Production Line for Printed Circuit Board [J]. VACUUM, 2023, 60(2): 26-29.
[7] ZHAO Wen-jun, LIU Yu-zhuo, CAI Yan, WANG Li-zhe, LI Jian-ping, MU Ren-de, HE Li-min. Effect of Diffusion Treatment on Structure and Hardness of Low Temperature Pack Cementation Aluminizing Coatings [J]. VACUUM, 2023, 60(2): 30-33.
[8] ZHANG Han-yan, ZHENG Dan-xu, SHEN Yi, CHEN Yu-yun. Research of Insulation of Silicon Oxide Film Produced by Medium Frequency Magnetron Sputtering [J]. VACUUM, 2023, 60(2): 34-38.
[9] . [J]. VACUUM, 2023, 60(2): 86-88.
[10] HE Wen-zhuang, LI Jian-chang. Latest Studies on Toughened Anti-freeze Hydrogel Flexible Strain Sensor [J]. VACUUM, 2023, 60(1): 1-12.
[11] MA Ze-qin, LI Hai-ming, ZHUANG Miao-xia, LI Ting-ting, LI Zhen-zhou, JIANG Jie, LIAN Song-you, WANG Jiang-yong, XU Cong-kang. Quantification of High-resolution TOF-SIMS and Pulsed-RF-GDOES Depth Profiles of Mo/Si Nano-multilayers [J]. VACUUM, 2023, 60(1): 17-22.
[12] QIN Li-li, DONG Mao-jin, FENG Yu-dong, HAN Xian-hu, CAI Yu-hong, WANG Yi, LI Xiao-jin, MA Feng-ying. Recent Research Progress of Ultra High Vapor and Oxygen Barrier Film [J]. VACUUM, 2023, 60(1): 23-29.
[13] WU Li-ying, QU Min-ni, FU Xue-cheng, TIAN Miao, MA Ling, CHENG Xiu-lan. Study on Atomic Layer Deposition of Al2O3 Protective Film of Cu Electrode [J]. VACUUM, 2023, 60(1): 30-35.
[14] . [J]. VACUUM, 2023, 60(1): 86-88.
[15] LIU Qi, XU Jun-qi, SU Jun-hong, HAN Gang, LI Yang, YUAN Song-song. Study on Gradient Index Films Prepared by Thermal Evaporation Technology [J]. VACUUM, 2022, 59(6): 22-28.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] LI De-tian, CHENG Yong-jun, ZHANG Hu-zhong, SUN Wen-jun, WANG Yong-jun, SUN Jian, LI Gang, . Preparations and applications of carbon nanotube field emitters[J]. VACUUM, 2018, 55(5): 1 -9 .
[2] ZHOU Bin-bin, ZHANG jian, HE Jian-feng, DONG Chang-kun. Carbon nanotube field emission cathode based on direct growth technique[J]. VACUUM, 2018, 55(5): 10 -14 .
[3] CHAI Xiao-tong, WANG Liang, WANG Yong-qing, LIU Ming-kun, LIU Xing-zhou, GAN Shu-yi. Operating parameter data acquisition system for single vacuum pump based on STM32F103 microcomputer[J]. VACUUM, 2018, 55(5): 15 -18 .
[4] LI Min-jiu, XIONG Tao, JIANG Ya-lan, HE Yan-bin, CHEN Qing-chuan. 20kV high voltage based on double transistor forward converter pulse power supply for metal deburring[J]. VACUUM, 2018, 55(5): 19 -24 .
[5] LIU Yan-wen, MENG Xian-zhan, TIAN Hong, LI Fen, SHI Wen-qi, ZHU Hong, GU Bing. Test of ultra high vacuum in space traveling-wave tube[J]. VACUUM, 2018, 55(5): 25 -28 .
[6] XU Fa-jian, WANG Hai-lei, ZHAO Cai-xia, HUANG Zhi-ting. Application of chemical gases vacuum-compression recovery system in environmental engineering[J]. VACUUM, 2018, 55(5): 29 -33 .
[7] XIE Yuan-hua, HAN Jin, ZHANG Zhi-jun, XU Cheng-hai. Discussion on present situation and development trend of vacuum conveying[J]. VACUUM, 2018, 55(5): 34 -37 .
[8] SUN Li-zhi, YAN Rong-xin, LI Tian-ye, JIA Rui-jin, LI Zheng, SUN Li-chen, WANG Yong, WANG Jian, . Research on distributing law of Xenon in big accumulation chamber[J]. VACUUM, 2018, 55(5): 38 -41 .
[9] HUANG Si, WANG Xue-qian, MO Yu-shi, ZHANG Zhan-fa, YING Bing. Experimental study on similarity law of liquid ring compressor performances[J]. VACUUM, 2018, 55(5): 42 -45 .
[10] CHANG Zhen-dong, MU Ren-de, HE Li-min, HUANG Guang-hong, LI Jian-ping. Reflectance spectroscopy study on TBCs prepared by EB-PVD[J]. VACUUM, 2018, 55(5): 46 -50 .