真空 ›› 2024, Vol. 61 ›› Issue (2): 29-36.doi: 10.13385/j.cnki.vacuum.2024.02.05
徐照英, 张腾飞, 王锦标, 陈巧旺
XU Zhao-ying, ZHANG Teng-fei, WANG Jin-biao, CHEN Qiao-wang
摘要: 硬质TiAlN薄膜作为最有前途的TiN薄膜替代材料,具有比TiN薄膜更高的硬度、低摩擦因数、良好的高温稳定性和耐腐蚀性等优异性能,在石油、刀具、模具、电力、航空发动机等领域得到广泛应用。本文综述了TiAlN薄膜近年来国内外的应用及发展情况,着重阐述了TiAlN薄膜的制备方法,以及工艺参数对TiAlN薄膜性能的影响。同时对TiAlN硬质涂层的结构和性能进行了全面介绍,指出了TiAlN硬质薄膜性能优化的方法,并对TiAlN硬质薄膜的研究以及应用方向进行了展望。TiAlN硬质薄膜会随着科研人员的进一步深入研究以及应用的需求向复合化、多元化、纳米多层结构方向发展。
中图分类号: TG115.58;TB43
[1] MA L W, CAIRNEY J M, HOFFMAN M J, et al.Deformation and fracture of TiN and TiAlN coatings on a steel substrate during nanoindentation[J]. Surface & Coatings Technology, 2006, 200(11): 3518-3526. [2] JAFARI M, ROGSTRM L, ANDERSSON J M, et al.Thermal degradation of TiN and TiAlN coatings during rapid laser treatment[J]. Surface & Coatings Technology, 2021, 422(5): 127517. [3] DUDZINSKI D, DEVILLEZ A, MOUFKI A, et al.A review of developments towards dry and high speed machining of Inconel 718 alloy[J]. International Journal of Machine Tools & Manufacture, 2004, 44(4): 439-456. [4] RODRÍGUEZ-BARACALDO R, BENITO J A, PUCHI-CABRERA E S, et al. High temperature wear resistance of (TiAl)N PVD coating on untreated and gas nitrided AISI H13 steel with different heat treatments[J]. Wear, 2007, 262(3/4): 380-389. [5] MORENO M, ANDERSSON J M, BOYD R, et al. Crater wear mechanism of TiAlN coatings during high-speed metal turning[J]. Wear, 2021, 484/485(5): 204016. [6] HEO J Y, CHO S H, JE T J, et al.Effects of honing treatment on AIP-TiN and TiAlN coated end-mill for high speed machining[J]. Transactions of Nonferrous Metals Society of China, 2011, 21: 83-87. [7] NIYOMSOAN S, GRANT W, OLSON D L, et al.Variation of color in titanium and zirconium nitride decorative thin films[J]. Thin Solid Films, 2002, 415(1/2): 187-194. [8] KAMIYA S, NAGASAWA H, YAMANOBE K, et al.A comparative study of the mechanical strength of chemical vapor-deposited diamond and physical vapor-deposited hard coatings[J]. Thin Solid Films, 2005, 473(1): 123-131. [9] KIM G S, LEE S Y, HAHN J H.Properties of Ti AlN coatings synthesized by closed-field unbalanced magnetronsputtering[J]. Surface & Coatings Technology, 2005, 193: 213-218. [10] SANCHETTE F, CZERWIEC T, BILLARD A, et al.Sputtering of Al-Cr and Al-Ti composite targets in pure Ar and in reactive Ar-N2 plasmas[J]. Surface & Coatings Technology, 1997, 96(2/3): 184-190. [11] DEVIA D M, RESTREPO-PARRA E, ARANGO P J, et al.TiAlN coatings deposited by triode magnetron sputtering varying the bias voltage[J]. Applied Surface Science, 2011, 257(14): 6181-6185. [12] KANG M C, PARK I W, KIM K H. Performance evaluation of AIP-TiAlN coated tool for high speed machining [J].Surface & Coatings Technology, 2003, 163/164: 734-738. [13] ZAUNER L, ERTELTHALER P, WOJCIK T, et al.Reactive HiPIMS deposition of Ti-Al-N:influence of the deposition parameters on the cubic to hexagonal phase transitio[J].Surface &Coatings Technology, 2020, 382: 125007. [14] ZHENG L Y, ZHAO L X, XIONG W H.Tribological properties of TiAlN-coated cermets[J]. Rare Metals, 2009(1): 57-62. [15] YANG Q, SEO D Y, ZHAO L R, et al. Erosion resistance performance of magnetron sputtering deposited TiAlN coatings[J]. Surface & Coatings Technology, 2004, 188/189: 168-173. [16] LI G, ZHANG L, CAI F, et al.Characterization and corrosion behaviors of TiN/TiAlN multilayer coatings by ion source enhanced hybrid arc ion plating[J]. Surface & Coatings Technology, 2019, 366: 355-365. [17] 李明升, 陈柯伟, 王福会, 等. 空心阴极离子镀TiAlN复合薄膜结构及抗氧化性能的研究[J]. 腐蚀科学与防护技术, 2001, 13(增刊1): 411-414. [18] DENG Y, CHEN W L, LI B X, et al.Physical vapor deposition technology for coated cutting tools: a review[J]. Ceramics International, 2020, 46(11): 18373-18390. [19] VON RICHTHOFEN A, CREMER R, WITTHAUT M, et al.Composition, binding states, structure, and morphology of the corrosion layer of an oxidized Ti0.46Al0.54N film[J]. Thin Solid Films, 1998, 312(1/2): 190-194. [20] FOX-RABINOVICH G S, ENDRINO J L, BEAKE B D, et al. Impact of annealing on microstructure, properties and cutting performance of an AlTiN coating[J]. Surface & Coatings Technology, 2006, 201(6): 3524-3529. [21] JEONG J J, HWANG S K, LEE C M. Nitrogen flow rate dependence of the growth morphology of TiAlN films deposited by reactive sputtering[J]. Surface & Coatings Technology, 2002, 151/152: 82-85. [22] CHAKRABARTI K, JEONG J J, HWANG S K, et al.Effects of nitrogen flow rates on the growth morphology of TiAlN films prepared by an rf-reactive sputtering technique[J]. Thin Solid Films, 2002, 406(1/2): 159-163. [23] SCHAFFER E, KLEER G.Mechanical behavior of TiAlN coatings exposed to elevated temperatures and an oxidative environment[J]. Surface & Coatings Technology, 2006(133): 215-219. [24] ZHAO W J, MEI F H, DONG Y S, et al.Al [25] 孙智慧, 钱锋, 肖玮, 等. 占空比对磁控溅射TiAlN薄膜性能影响的实验研究[J]. 真空, 2014, 51(6): 25-27. [26] MAN B Y, GUZMAN L, MIOTELLO A, et al. Microstructure, oxidation and H2-permeation resistance of TiAlN films deposited by DC magnetron sputtering technique[J]. Surface & Coatings Technology, 2004, 180/181: 9-14. [27] KOLLER C M, HOLLERWEGER R, SABITZER C, et al.Thermal stabitity and oxidation resistance of are evaporated TiAlN, TaAlN, TiAlTaN, and TiAlN/TaAlN coatings[J]. Surface & Coatings Technology, 2014, 259: 599-607. [28] MA H, MIAO Q, ZHANG G, et al.The influence of multilayer structure on mechanical behavior of TiN/TiAlSiN multilayer coating[J]. Ceramics International, 2021, 47: 12583-12591. [29] MEJÍA H D V, ECHAVARRÍA A M, CALDERÓN J A, et al. Microstructural and electrochemical properties of TiAlN(Ag,Cu) nanocomposite coatings for medical applications deposited by dc magnetron sputtering[J]. Journal of Alloys and Compounds, 2020, 828: 154396. [30] JUNG D H, MOON K I, SHIN S Y, et al.Influence of ternary elements (X=Si, B, Cr) on TiAlN coating deposited by magnetron sputtering process with single alloying targets[J]. Thin Solid Films, 2013, 546: 242-245. [31] LIU J, ZHU S S, DENG X, et al.Cutting performance and wear behavior of AlTiN-and TiAlSiN-coated carbide tools during dry milling of Ti-6Al-4V[J]. Acta Metallurgica Sinica, 2020, 33: 459-470. [32] XIAN G, ZHAO H B, FAN H Y, et al.Structure and mechanical properties of Zr/TiAlN films prepared by plasma-enhanced magnetron sputtering[J]. Rare Metals, 2015, 34: 717-724. [33] LIANG C L, CHENG G A, ZHENG R T, et al.Fabrication and performance of TiN/TiAlN nanometer modulated coatings[J].Thin Solid Films, 2011, 520(2): 813-817. [34] CANTO C E, ANDRADE E, LUCIO O D, et al.IBA analysis and corrosion resistance of TiAlPtN/TiAlN/TiAl multilayer films deposited over a CoCrMo using magnetron sputtering[J]. Nuclear Instruments and Methods in Physics Research B, 2015, 371: 258-262. [35] LIU D G, RUAN C F, ZHANG P, et al. Structural, interface texture and toughness of TiAlN/CN [36] CHEN L, MOSER M.Composition and structure evolution of sputtered Ti-Al-N[J]. Thin Solid Films, 2009, 517:6635-6641. [37] SANTANA A E, KARIMI A, DERFLINGER V H, et al. The role of hcp-AlN on hardness behavior of Ti1- [38] CHEN L, PEI Z L, XIAO J Q, et al.TiAlN/Cu nanocomposite coatings deposited by filtered cathodic arc ion plating[J]. Journal of Materials Science & Technology, 2017, 33(1): 111-116. [39] CHEN W, HUANG J M, PENG J.Characterisation of TiAlN PVD coatings on AZ31 magnesium alloy[J]. Research on Chemical Intermediates, 2015, 41(3): 1257-1266. [40] PANCKOW A N, STEFFENHAGEN J, LIERATH F. Advanced coating architectures deposited by pulsed and filtered arc ion-plating[J]. Surface & Coatings Technology, 2003, 163/164: 128-134. [41] WANG W C, ZHANG L, KONG D J.AFM analysis of TiN, TiAlN, and TiAlSiN coatings prepared by cathodic arc ion plating[J]. Journal of Wuhan University of Technology: Materials Science, 2016, 30(5): 1093-1098. [42] HEO J Y, CHO S H, JE T J, et al.Effects of honing treatment on AIP-TiN and TiAlN coated end-mill for high speed machining[J]. Transactions of Nonferrous Metals Society of China, 2011(21): 83-87. [43] YOON S Y, LEE K O, KANG S S, et al. Comparison for mechanical properties between TiNand (Ti,Al)N coating layers by AIP technique[J]. Materials Processing Technology, 2002, 130/131: 261-265. [44] GWANG S K, LEE S Y, HAHN J H.Properties of TiAIN coatings synthesized by closed field unbalanced magnetron sputtering[J]. Surface & Coatings Technology, 2005, 193(1-3): 213-218. [45] WANG S Q, CHEN K H, CHEN L, et al.Effect of Al and Si additions on microstructure and mechanical properties of TiN coatings[J]. Journal of Central South University, 2011, 18(2): 310-313. [46] YANG G Y, PENG H, GUO H B, et al.Deposition of TiN/TiAlN multilayers by plasma-activated EB-PVD: tailored microstructure by jumping beam technology[J].Rare Metals, 2017, 36(8): 651-658. [47] BROGREN M, HARDING G L, KARMHAG R, et al.Titanium-aluminum-nitride coatings for satellite temperature control[J]. Thin Solid Films, 2000, 370(1/2): 370-376. [48] ICHIMURA H, KAWANA A.High-temperature oxidation of ion-plated TiN and TiAlN films[J]. Journal of Materials Research, 1993, 5: 1093-1100. [49] 刘安强, 袁建鹏, 谢建刚. 非平衡磁控溅射TiAlN薄膜的抗高温氧化行为研究[J]. 热喷涂技术, 2021, 13(2): 62-68. [50] ZHOU M, MAKINO Y, NOSE M, et al.Phase transition and properties of Ti-Al-N thin films prepared by r.f.-plasma assisted magnetron sputtering[J]. Thin Solid Films, 1999, 339(1/2): 203-208. [51] QI Z B, SUN P, ZHU F P, et al.Relationship between tribological properties and oxidation behavior of Ti0.34Al0.66N coatings at elevated temperature up to 900 ℃[J]. Surface & Coatings Technology, 2013, 231:267-272. [52] 毛延发, 兰新哲, 周廉, 等. V元素对TiAlN涂层高温氧化行为的影响[J]. 稀有金属快报, 2008, 27(5): 27-33. [53] PFEILER M, KUTSCHEJ K, PENOY M, et al.The influence of bias voltage on structure and mechanical/tribological properties of arc evaporated Ti-Al-V-N coatings[J]. Surface & Coatings Technology, 2007, 202(4-7): 1050-1054. [54] HE N R, LI H X, JI L, et al.High temperature tribological properties of TiAlSiN coatings produced by hybrid PVD technology[J]. Tribology International, 2016, 98: 133-143. [55] ZHANG Q, XU Y X, ZHANG T F.Tribological properties, oxidation resistance and turning performance of AlTiN/AlCrSiN multilayer coatings by arc ion plating[J]. Surface & Coatings Technology, 2018, 356: 1-10. [56] ZHU Y C, FUJITA K, IWAMOTO N, et al. Influence of boron ion implantation on the wear resistance of TiAN coating[J]. Surface & Coatings Technology, 2002, 158/159:664-668. [57] FAGA M G, GAUTIER G, CARTASEGNA F, et al.AlSiTiN and AlSiCrN multilayer coatings: effects of structure and surface composition on tribological behavior under dry and lubricated conditions[J]. Applied Surface Science, 2016, 365: 218-226. [58] WEI Y Q, ZONG X Y, WU Z Z, et al.Effects of Modulation ratio on Microstructure and Properties of TiN/TiAlN Multilayer Coatings[J]. Surface & Coatings Technology, 2013, 229: 191-196. |
[1] | 李灿民, 董中林, 夏正卫, 张心凤, 魏荣华. 等离子增强磁控溅射制备TiCr基纳米复合涂层的显微组织和性能[J]. 真空, 2024, 61(2): 10-15. |
[2] | 刘中博. 车辆试验舱低气压动态试验系统设计[J]. 真空, 2024, 61(2): 58-61. |
[3] | 赵祯赟, 陈定君, 郭圆萌, 杨皓, 东帅, 孙铁生, 黄美东. 不同温度下氮化铬薄膜的疏水性能研究*[J]. 真空, 2024, 61(1): 27-33. |
[4] | 李国浩, 万亿, 张昕洁, 杜广煜. 类金刚石薄膜抗腐蚀疲劳性能的研究进展*[J]. 真空, 2023, 60(6): 22-31. |
[5] | 徐海龙, 付宝全. 高Mo含量钛合金的真空制备及耐蚀性能研究[J]. 真空, 2023, 60(6): 53-60. |
[6] | 张哲, 李建昌. 微阵列结构柔性压力传感器研究进展*[J]. 真空, 2023, 60(5): 13-16. |
[7] | 王元麒, 胡杨刚, 王磊. 基于随机森林模型的真空玻璃保温性能预测*[J]. 真空, 2023, 60(5): 55-59. |
[8] | 林松盛, 刘若愚, 田甜, 吕亮, 苏一凡, 汪云程, 石倩, 云海涛, 唐鹏, 郑彩凤, 易出山. Cr-CrN-Cr-CrAlN多层膜厚度对结构和性能的影响*[J]. 真空, 2023, 60(4): 1-7. |
[9] | 李平川, 许丽, 赵杰, 张帆, 熊思维, 简毅, 张正浩, 唐德礼. 微型化阳极层推力器数值模拟与性能实验*[J]. 真空, 2023, 60(4): 36-41. |
[10] | 向玉春, 朱建雷, 袁亚. 氧气压强对脉冲激光沉积法制备的CuO薄膜性能的影响*[J]. 真空, 2023, 60(3): 42-45. |
[11] | 刘兴龙, 沈佩, 王光文, 岳向吉, 蔺增. 真空电弧源冷却结构对温度场的影响研究*[J]. 真空, 2022, 59(6): 29-33. |
[12] | 张健, 齐振华, 李建浩, 牛夏斌, 徐全国, 宗世强. 磁控溅射法制备ITO膜层及其光电性能研究[J]. 真空, 2022, 59(6): 45-50. |
[13] | 赵琦, 满玉岩, 李苏雅, 李松原, 李琳. 面向干式电抗器的氟碳纳米结构薄膜性能调控方法研究*[J]. 真空, 2022, 59(6): 51-55. |
[14] | 王鑫, 甄真, 牟仁德, 何利民, 许振华. 沉积真空度对铝化物涂层相结构和高温氧化行为的影响*[J]. 真空, 2022, 59(5): 20-27. |
[15] | 刘洋, 张雅楠, 高晟元, 赵祯赟, 郑明昊, 黄美东. 多弧离子镀Zr/ZrN多层膜的力学性能研究*[J]. 真空, 2022, 59(5): 28-31. |
|