欢迎访问沈阳真空杂志社 Email Alert    RSS服务

真空 ›› 2025, Vol. 62 ›› Issue (6): 9-15.doi: 10.13385/j.cnki.vacuum.2025.06.02

• 薄膜 • 上一篇    下一篇

新型MPCVD谐振腔装置仿真设计研究

范兰兰1, 邱俊杰2   

  1. 1.武汉轻工大学机械工程学院,湖北 武汉 430048;
    2.武汉大学工业科学研究院,湖北 武汉 430072
  • 收稿日期:2024-10-22 出版日期:2025-11-25 发布日期:2025-11-27
  • 作者简介:范兰兰(1987-),女,湖武穴人,硕士研究生。

Simulation Design Study of New MPCVD Resonant Cavity Device

FAN Lanlan1, QIU Junjie2   

  1. 1. School of Mechanical Engineering, Wuhan Polytechnic University, Wuhan 430048, China;
    2. The Institute of Technological Sciences, Wuhan University, Wuhan 430072, China
  • Received:2024-10-22 Online:2025-11-25 Published:2025-11-27

摘要: 利用数值模拟技术,结合COMSOL Multiphysics软件,提出了一种新型MPCVD装置,利用微波电场对装置结构参数进行了仿真优化,并在最优尺寸下模拟计算了装置的流场分布,以及腔体的等离子体和电场分布,最后开展了金刚石薄膜的制备试验,研究了甲烷、氧气含量对金刚石薄膜生长的影响。结果表明:最佳尺寸下基片台上方的电场强度最高,可达6 430 V/m,输入功率为4.5 kW、压强为80 torr时可得到完全覆盖基片台的稳定半球形等离子体;装置最佳进气口位于正上方,两排气口位置对称分布在下方;随CH4含量增加,金刚石的沉积速率加快,但CH4含量过高会造成晶体质量变差,CH4与H2体积比为6%时,晶体质量较好;随着O2的增加,金刚石的沉积速率先增大后减小,当O2与H2体积比为2%时沉积速率接近0,O2与H2体积比为0.5%时,晶体质量较好。由拉曼测试结果可知,适宜浓度的O2可以提高金刚石的晶体质量,促进沉积速率。

关键词: MPCVD, 金刚石薄膜, 数值模拟, 等离子体, 微波谐振腔

Abstract: Utilizing numerical simulation techniques in combination with COMSOL Multiphysics software, a novel MPCVD system was proposed. The structural parameters of the system was optimized through simulation under a microwave electric field. At the optimal dimensions, the flow field distribution, the plasma and electric field distribution of the device were simulated and calculated. Finally, diamond films were deposited, and the effects of methane and oxygen content on the growth of diamond films were studied. The results show that under the optimal dimensions, the highest electric field intensity is above the substrate holder, reaching 6 430 V/m, and a stable hemispherical plasma completely covering the substrate holder without secondary plasma formation is obtained at an input power of 4.5 kW and a pressure of 80 torr. The optimal air inlet of the device is located directly above, and two exhaust outlets are symmetrically distributed below. The higher CH4 content leads to a faster deposition rate, but the excessive CH4 content degrades the crystal quality. When the volume ratio of CH4 to H2 is 6%, the crystal quality is better. As the O2 content increases, the diamond deposition rate increases first and then decreases. When the volume ratio of O2 to H2 reaches 2%, the deposition rate approaches 0. When the volume ratio of O2 to H2 is 0.5%, the crystal quality is better.

Key words: MPCVD, diamond film, numerical simulation, plasma, microwave resonant cavity

中图分类号:  TN33

[1] ASHKINAZI E E, KHMELNITSKII R A, SEDOV V S, et al.Morphology of diamond layers grown on different facets of single crystal diamond substrates by a microwave plasma CVD in CH4-H2-N2 gas mixtures[J]. Crystals, 2017, 7(6): 166.
[2] AKASHI N, FUJIMAKI N, SHIKATA S.Influence of threading dislocations on diamond Schottky barrier diode characteristics[J]. Diamond and Related Materials, 2020, 109: 108024.
[3] AIELLO G, AVRAMIDIS K A, GANTENBEIN G, et al.Design verification of the gyrotron diamond output window for the upgrade of the ECRH system at W7-X[J]. Fusion Engineering and Design, 2021, 165: 112262.
[4] KOPOSOVA E V, MYASNIKOVA S E, PARSHIN V V, et al.The absorption investigation in CVD-diamond plates and windows at 50-200 GHz[J]. Diamond and Related Materials, 2002, 11(8): 1485-1490.
[5] SONG C W, JIN R, HWANG N M, et al.Deposition behavior of boron-doped diamond with varying amount of acetone by hot filament chemical vapor deposition[J]. Electronic Materials Letters, 2019, 15: 630-638.
[6] ZHENG Y, LIU J, WANG J, et al.The direct-current characteristics and surface repairing of a hydrogen-terminated free-standing polycrystalline diamond in aqueous solutions[J]. Journal of Physics and Chemistry of Solids, 2019, 130: 111-119.
[7] 张一卓. 新型MPCVD金刚石膜沉积装置模拟及实验研究[D]. 太原:太原理工大学, 2022.
[8] VIKHAREV A L, GORBACHEV A M, LOBAEV M A, et al.Novel microwave plasma-assisted CVD reactor for diamond delta doping[J]. Physica Status Solidi (RRL)-Rapid Research Letters, 2016, 10(4): 324-327.
[9] YAMADA H.Numerical simulations to study growth of single-crystal diamond by using microwave plasma chemical vapor deposition with reactive (H, C, N) species[J]. Japanese Journal of Applied Physics, 2012, 51(9R): 090105.
[10] 李义锋. 新型高功率MPCVD装置研制与金刚石膜高效沉积[D]. 北京:北京科技大学, 2015.
[11] 王凤英, 郭会斌, 唐伟忠, 等. 圆柱形和椭球形谐振腔式 MPCVD 装置中微波等离子体分布特征的数值模拟与比较[J]. 人工晶体学报, 2008, 37(4): 895-900.
[12] 于盛旺, 范朋伟, 李义锋, 等. 椭球谐振腔式 MPCVD 装置高功率下大面积金刚石膜的沉积[J]. 人工晶体学报, 2011, 40(5): 1145-1149.
[13] LI Y F, AN X M, LIU X C, et al.A 915 MHz/75 kW cylindrical cavity type microwave plasma chemical vapor deposition reactor with a ladder-shaped circumferential antenna developed for growing large area diamond films[J]. Diamond and Related Materials, 2017, 78: 67-72.
[14] 李义锋, 唐伟忠, 姜龙, 等. 915 MHz 高功率 MPCVD 装置制备大面积高品质金刚石膜[J]. 人工晶体学报, 2019, 48(07): 1262-1267.
[15] 唐伟忠, 于盛旺, 范朋伟, 等. 高品质金刚石膜微波等离子体 CVD 技术的发展现状[J]. 中国材料进展, 2012, 31(8): 33-39.
[16] SILVA F, HASSOUNI K, BONNIN X, et al.Microwave engineering of plasma-assisted CVD reactors for diamond deposition[J]. Journal of Physics: Condensed Matter, 2009, 21(36): 364202.
[17] 谷昊周. 微波等离子体化学气相沉积谐振腔的数值仿真与研究[D]. 杭州:杭州电子科技大学, 2022.
[18] HIRAKI A, KAWARADA H, WEI J, et al.Preparation and characterization of wide area, high quality diamond film using magnetoactive plasma chemical vapour deposition[J]. Surface and Coatings Technology, 1990, 43: 10-21.
[19] 胡海天,邬钦崇,盛奕建. 微波等离子体化学气相沉积金刚石膜[J].物理,1996(11):688-691.
[20] 蔡让岐,陈光华,宋雪梅,等.纳米金刚石涂层上化学气相沉积金刚石薄膜的场电子发射[J].科学通报, 2003, 48(12): 1282-1285.
[21] 张帅,安康,杨志亮,等. 新型MPCVD沉积模式制备高均匀性的D100 mm金刚石薄膜[J]. 真空与低温, 2022, 28(5): 549-555.
[22] 张青. 75 kW、915 MHz MPCVD装置生长单晶金刚石的研究[D]. 武汉:武汉工程大学, 2022.
[23] BOLSHAKOV A P, YUROV V Y, FEDOROVA I A, et al.Growth of homoepitaxial single crystal diamond by microwave plasma CVD in H2-CH4-O2 gas mixtures at high microwave power densities[J]. Diamond and Related Materials, 2024, 150: 111721.
[24] YANG Z, AN K, FENG X, et al.Explore the growth mechanism of high-quality diamond under high average power density in the MPCVD reactor[J]. Materials Science and Engineering: B, 2024, 302: 117248.
[25] 李廷垟,翁俊,张青. 氧气浓度对单晶金刚石生长的影响[J]. 化学工程与装备,2022(11):6-7.
[26] EMELYANOV A A, PINAEV V A, PLOTNIKOV M Y, et al.Effect of methane flow rate on gas-jet MPCVD diamond synthesis[J]. Journal of Physics D: Applied Physics, 2022, 55(20): 205202.
[27] BOLSHAKOV A P, RALCHENKO V G, SHU G, et al.Single crystal diamond growth by MPCVD at subatmospheric pressures[J]. Materials Today Communications, 2020, 25: 101635.
[1] 周明旭, 李建昌. 石墨工装板厚度对碳化硅真空烧结炉温度场的影响*[J]. 真空, 2025, 62(4): 49-53.
[2] 蔡嘉宁, 余德平, 巩晓菲, 薛嘉清, 张佳诚, 郑铮, 陈文川. 用于氧化锆模拟种植体表面亲水改性的新型等离子体处理系统*[J]. 真空, 2025, 62(3): 58-64.
[3] 田文娟, 贺晓彬, 焦斌斌. 射频等离子体去胶及表面清洗工艺技术研究[J]. 真空, 2025, 62(2): 56-61.
[4] 宋昕, 郭建章. 基于Fluent的多级串联喷嘴液气射流泵的抽气性能研究[J]. 真空, 2024, 61(3): 40-45.
[5] 于大洋, 吴改. 大尺寸方形载板MOCVD反应腔分气和薄膜沉积过程影响因素的数值模拟研究*[J]. 真空, 2024, 61(2): 22-28.
[6] 闫超, 张涛, 贾子朝, 成成, 赵国华. 电子束熔炼用水冷铜坩埚研制[J]. 真空, 2024, 61(2): 78-85.
[7] 武洪臣, 杨丽媛. 脉冲阴极弧等离子体及有关特性研究[J]. 真空, 2024, 61(1): 1-9.
[8] 黄光宏, 李迪, 李娜, 甄真, 王鑫, 许振华. PECVD法制备石墨烯过程中不同生长阶段H2的作用分析*[J]. 真空, 2024, 61(1): 34-40.
[9] 何天一, 岳向吉, 张志军, 巴德纯, 冯晓荣, 杨帆. 等螺距螺杆真空泵内气体流动的数值模拟研究*[J]. 真空, 2024, 61(1): 52-57.
[10] 李国浩, 万亿, 张昕洁, 杜广煜. 类金刚石薄膜抗腐蚀疲劳性能的研究进展*[J]. 真空, 2023, 60(6): 22-31.
[11] 李建军, 孙足来, 宋青竹, 张哲魁, 牟鑫, 葛家希, 尹丹凤, B.A.ШAПOBAЛOB, 许小海. 等离子体技术在金属冶炼还原提纯中的应用[J]. 真空, 2023, 60(6): 47-52.
[12] 邢银龙, 吴杰峰, 裴仕伦, 刘志宏, 李波, 刘振飞, 马建国. 船形高频腔壳体成型工艺研究*[J]. 真空, 2023, 60(6): 78-83.
[13] 周彤, 李鹏, 曹宏利, 张海龙. 某石英器件内部封闭孔道的等离子清洗技术[J]. 真空, 2023, 60(5): 51-54.
[14] 任冬雪, 孙小杰, 陈兰兰. 功能性PET复合膜的制备及性能研究*[J]. 真空, 2023, 60(4): 18-23.
[15] 黄传鑫, 辛纪英, 田中俊, 王猛, 吕凯凯, 梁兰菊, 刘云云. 氧气等离子体处理提升InZnO材料及TFT电学性能和稳定性研究*[J]. 真空, 2023, 60(4): 24-28.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] 李得天, 成永军, 张虎忠, 孙雯君, 王永军, 孙 健, 李 刚, 裴晓强. 碳纳米管场发射阴极制备及其应用研究[J]. 真空, 2018, 55(5): 1 -9 .
[2] 周彬彬, 张 建, 何剑锋, 董长昆. 基于 CVD 直接生长法的碳纳米管场发射阴极[J]. 真空, 2018, 55(5): 10 -14 .
[3] 柴晓彤, 汪 亮, 王永庆, 刘明昆, 刘星洲, 干蜀毅. 基于 STM32F103 单片机的单泵运行参数数据采集系统[J]. 真空, 2018, 55(5): 15 -18 .
[4] 李民久, 熊 涛, 姜亚南, 贺岩斌, 陈庆川. 基于双管正激式变换器的金属表面去毛刺 20kV 高压脉冲电源[J]. 真空, 2018, 55(5): 19 -24 .
[5] 刘燕文, 孟宪展, 田 宏, 李 芬, 石文奇, 朱 虹, 谷 兵, 王小霞 . 空间行波管极高真空的获得与测量[J]. 真空, 2018, 55(5): 25 -28 .
[6] 徐法俭, 王海雷, 赵彩霞, 黄志婷. 化学气体真空 - 压缩回收系统在环境工程中应用研究[J]. 真空, 2018, 55(5): 29 -33 .
[7] 谢元华, 韩 进, 张志军, 徐成海. 真空输送的现状与发展趋势探讨(五)[J]. 真空, 2018, 55(5): 34 -37 .
[8] 孙立志, 闫荣鑫, 李天野, 贾瑞金, 李 征, 孙立臣, 王 勇, 王 健, 张 强. 放样氙气在大型收集室内分布规律研究[J]. 真空, 2018, 55(5): 38 -41 .
[9] 黄 思 , 王学谦 , 莫宇石 , 张展发 , 应 冰 . 液环压缩机性能相似定律的实验研究[J]. 真空, 2018, 55(5): 42 -45 .
[10] 常振东, 牟仁德, 何利民, 黄光宏, 李建平. EB-PVD 制备热障涂层的反射光谱特性研究[J]. 真空, 2018, 55(5): 46 -50 .